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What Type Of Nails To Use For Installingredwood Grain Fiber Panel Siding

Manufactured wood console fabricated from thin sheets of wood veneer

The principle of making veneers.

Plywood is a fabric manufactured from thin layers or "plies" of wood veneer that are glued together with side by side layers having their forest grain rotated upwards to xc degrees to 1 another. It is an engineered woods from the family of manufactured boards which include medium-density fibreboard (MDF), oriented strand board (OSB) and particle board (chipboard).

All plywoods bind resin and woods fibre sheets (cellulose cells are long, strong and sparse) to form a composite material. This alternation of the grain is called cross-graining and has several important benefits: it reduces the tendency of wood to split when nailed at the edges; information technology reduces expansion and shrinkage, providing improved dimensional stability; and it makes the strength of the panel consistent across all directions. In that location is normally an odd number of plies, then that the sheet is balanced—this reduces warping. Considering plywood is bonded with grains running against i another and with an odd number of composite parts, information technology has high stiffness perpendicular to the grain management of the surface ply.

Smaller, thinner, and lower quality plywoods may only have their plies (layers) arranged at right angles to each other. Some better-quality plywood products will past design take five plies in steps of 45 degrees (0, 45, 90, 135, and 180 degrees), giving strength in multiple axes.

The word ply derives from the French verb plier ,[1] "to fold", from the Latin verb plico , from the ancient Greek verb πλέκω .[two]

History [edit]

The ancient Egyptians and Greeks cutting wood thinly and glued information technology together in layers with the grain in perpendicular directions, making a versatile building material. [iii] In 1797 Samuel Bentham applied for patents covering several machines to produce veneers. In his patent applications, he described the concept of laminating several layers of veneer with glue to form a thicker piece – the outset description of what nosotros now telephone call plywood.[4] Bentham was a British naval engineer with many shipbuilding inventions to his credit. Veneers at the time of Bentham were flat sawn, rift sawn or quarter sawn; i.e. cut along or across the log manually in different angles to the grain and thus limited in width and length.[ commendation needed ]

About fifty years later Immanuel Nobel, father of Alfred Nobel, realized that several thinner layers of wood bonded together would be stronger than a unmarried thick layer of wood. Understanding the industrial potential of laminated wood, he invented the rotary lathe.[5]

There is petty record of the early implementation of the rotary lathe and the subsequent commercialization of plywood equally we know it today, merely in its 1870 edition, the French dictionary Robert describes the procedure of rotary lathe veneer manufacturing in its entry Déroulage.[6] One can thus assume that rotary lathe plywood manufacturing was an established process in France in the 1860s. Plywood was introduced into the Usa in 1865[7] and industrial production there started shortly after. In 1928, the outset standard-sized iv ft by viii ft (1.22 chiliad by 2.44 thou) plywood sheets were introduced in the United states of america for employ as a general building cloth.[four]

Artists employ plywood equally a back up for easel paintings to replace traditional canvas or cardboard. Set up-fabricated artist boards for oil painting in 3-layered plywood (3-ply) were produced and sold in New York as early equally 1880.[viii]

Structural characteristics [edit]

A typical plywood panel has face up veneers of a higher course than the core veneers. The primary office of the core layers is to increase the separation between the outer layers where the bending stresses are highest, thus increasing the panel'south resistance to angle. As a outcome, thicker panels can span greater distances nether the aforementioned loads. In angle, the maximum stress occurs in the outermost layers, ane in tension, the other in pinch. Bending stress decreases from the maximum at the confront layers to nearly zero at the central layer. Shear stress, by contrast, is higher in the centre of the panel, and at the outer fibres. Within Europe basic plywood can exist divided into 3 main categories: birch plywood (density approx. 680 kg/10003 ), mixed plywood (density approx. 620 kg/miii ) and conifer plywoods (density 460– 520 kg/miii ).[nine]

Types [edit]

Boilerplate-quality plywood with 'show veneer'

High-quality concrete pouring plate in plywood

Extremely high-quality 29-ply Birch plywood

Different varieties of plywood exist for dissimilar applications:

Softwood [edit]

Softwood plywood is unremarkably made either of cedar, Douglas fir or spruce, pine, and fir (collectively known as spruce-pine-fir or SPF) or redwood and is typically used for construction and industrial purposes.[ten]

The most common dimension is 1.2 by 2.four metres (3 ft eleven in × 7 ft 10 in) or the slightly larger imperial dimension of 4 feet × 8 feet. Plies vary in thickness from one.4 mm to 4.3 mm. The number of plies—which is always odd—depends on the thickness and course of the canvass. Roofing can use the thinner sixteen-millimetre ( 5viii  in) plywood. Subfloors are at to the lowest degree nineteen millimetres ( three4  in) thick, the thickness depending on the distance betwixt floor joists. Plywood for flooring applications is often tongue and groove (T&G); This prevents one board from moving up or downwardly relative to its neighbor, providing a solid-feeling floor when the joints practice not lie over joists. T&G plywood is ordinarily found in the 13-to-25-millimetre ( 1ii to 1 in) range.

Hardwood [edit]

Hardwood plywood is made out of wood from dicot trees (oak, beech and mahogany) and used for demanding end uses. Hardwood plywood is characterized by its first-class strength, stiffness, durability and resistance to creep. It has a high planar shear strength and impact resistance, which make it peculiarly suitable for heavy-duty floor and wall structures. Oriented plywood structure has a high wheel-conveying capacity. Hardwood plywood has first-class surface hardness, and damage- and clothing-resistance.[11]

Tropical [edit]

Tropical plywood is made of mixed hardwood species of tropical timber. Originally from the Asian region, it is now as well manufactured in African and Southward American countries. Tropical plywood is superior to softwood plywood due to its density, force, evenness of layers, and high quality. It is usually sold at a premium in many markets if manufactured with high standards. Tropical plywood is widely used in the Britain, Nihon, The states, Taiwan, Korea, Dubai, and other countries worldwide. It is used for structure purposes in many regions due to its depression cost. However, many countries' forests have been over-harvested, including the Philippines, Malaysia and Indonesia, largely due to the demand for plywood production and consign.[12]

Aircraft [edit]

High-strength plywood, too known every bit shipping plywood, is made from mahogany, spruce and/or birch using adhesives with an increased resistance to heat and humidity. It was used in the construction of air assault gliders during World War II and also several fighter shipping, most notably the multi-function British Musquito. Nicknamed "The Wooden Wonder" plywood was used for the wing surfaces, and also flat sections such as bulkheads and the webs of the wing spars. The fuselage had exceptional rigidity from the bonded ply-balsa-ply 'sandwich' of its monocoque shell; elliptical in cross-section, information technology was formed in ii carve up mirror-image halves, using curved moulds.

Structural shipping-grade plywood is most ordinarily manufactured from African mahogany, spruce or birch veneers that are bonded together in a hot press over hardwood cores of basswood or poplar or from European Birch veneers throughout. Basswood is another type of aviation-grade plywood that is lighter and more flexible than mahogany and birch plywood merely has slightly less[ citation needed ] structural strength. Aviation-grade plywood is manufactured to a number of specifications including those outlined since 1931 in the Germanischer Lloyd Rules for Surveying and Testing of Plywood for Aircraft and MIL-P-607, the latter of which calls for shear testing after immersion in boiling h2o for iii hours to verify the agglutinative qualities between the plies meets specifications. Aircraft class plywood is made from 3 or more than plies of birch, as sparse every bit 0.xl millimetres ( 164  in) thick in total, and is extremely stiff and low-cal.

Howard Hughes' H-4 Hercules was constructed of plywood. The plane was built by the Hughes Aircraft Company employing a plywood-and-resin Duramold procedure.[13] The specialized wood veneer was made by Roddis Manufacturing in Marshfield, Wisconsin.[14]

Decorative (overlaid) [edit]

Commonly faced with hardwood, including ash, oak, red oak, birch, maple, mahogany, shorea (often called lauan, meranti, or Philippine mahogany, though having no relation to true mahogany), rosewood, teak and a large number of other hardwoods.

Flexible [edit]

Flexible plywood is designed for making curved parts, a practice which dates back to the 1850s in piece of furniture making.[ citation needed ] At 38 inch (9.5 mm) thick, mahogany three-ply "wiggle board" or "bendy board" come in 4 by eight feet (one.2 m × two.4 thousand) sheets with a very sparse cross-grain central ply and two thicker exterior plies, either long grain on the canvas, or cross grain. Wiggle board is often glued together in two layers in one case information technology is formed into the desired bend, so that the final shape will be stiff and resist movement. Often, decorative wood veneers are added as a surface layer.

In the United Kingdom single-ply sheets of veneer were used to make stove piping hats in Victorian times, so flexible modern plywood is sometimes known at that place every bit "hatters ply",[ citation needed ] although the original textile was non strictly plywood, but a single sail of veneer.

Marine [edit]

Marine plywood is manufactured from durable face and core veneers, with few defects and so it performs longer in both boiling and wet conditions and resists delaminating and fungal attack. Its construction is such that it tin exist used in environments where it is exposed to moisture for long periods. Each wood veneer volition be from tropical hardwoods, have negligible cadre gap, limiting the chance of trapping h2o in the plywood and hence providing a solid and stable gum bail. It uses an exterior Atmospheric condition and Boil Proof (WBP) glue similar to about exterior plywoods.

Marine plywood tin be graded every bit being compliant with BS 1088, which is a British Standard for marine plywood and IS:710 is Bureau of Indian Standards (BIS) for marine grade plywood. In that location are few international standards for grading marine plywood and virtually of the standards are voluntary. Some marine plywood has a Lloyd'south of London stamp that certifies it to be BS 1088 compliant. Some plywood is too labeled based on the woods used to manufacture it. Examples of this are Okoumé or Meranti.

Other [edit]

Other types of plywoods include fire-retardant, moisture-resistant, wire mesh, sign-form, and pressure-treated. Nevertheless, the plywood may be treated with various chemicals to improve the plywood's fireproofing. Each of these products is designed to make full a need in manufacture.

Baltic Birch plywood is a product of an area around the Baltic Body of water. Originally manufactured for European chiffonier makers only now popular in the U.s. equally well. It is very stable composed of an inner void-costless core of cross-banded birch plys with an exterior form adhesive. The face veneers are thicker than traditional chiffonier grade plywood.

Production [edit]

Logs for plywood construction in a plywood manufactory

Plywood production requires a good log, called a peeler, which is generally straighter and larger in diameter than one required for processing into dimensioned lumber by a sawmill. The log is laid horizontally and rotated virtually its long centrality while a long bract is pressed into it, causing a thin layer of wood to peel off (much every bit a continuous sheet of newspaper from a ringlet). An adaptable nosebar, which may be solid or a roller, is pressed against the log during rotation, to create a "gap" for veneer to pass through betwixt the knife and the nosebar. The nosebar partly compresses the wood as it is peeled; it controls vibration of the peeling knife; and assists in keeping the veneer beingness peeled to an accurate thickness. In this fashion the log is peeled into sheets of veneer, which are so cut to the desired oversize dimensions, to allow it to shrink (depending on wood species) when dried. The sheets are then patched, graded, glued together so baked in a printing at a temperature of at least 140 °C (284 °F), and at a force per unit area of up to 1.9 MPa (280 psi) (but more ordinarily 200 psi) to form the plywood panel. The panel tin then exist patched, have small surface defects such every bit splits or minor knot holes filled, re-sized, sanded or otherwise refinished, depending on the market for which it is intended.

Plywood for indoor utilise generally uses the less expensive urea-formaldehyde glue, which has limited h2o resistance, while outdoor and marine-course plywood are designed to withstand moisture, and employ a water-resistant resorcinol-formaldehyde or phenol-formaldehyde gum to prevent delamination and to retain strength in high humidity.[fifteen]

The adhesives used in plywood have become a betoken of business organisation. Both urea formaldehyde and phenol formaldehyde are carcinogenic in very high concentrations. As a result, many manufacturers are turning to low formaldehyde-emitting glue systems, denoted by an "E" rating. Plywood produced to "E0" has effectively zero formaldehyde emissions.[16]

In addition to the glues being brought to the forefront, the wood resources themselves are becoming the focus of manufacturers, due in part to energy conservation, likewise as business organisation for natural resources. There are several certifications bachelor to manufacturers who participate in these programs. Programme for the Endorsement of Wood Certification (PEFC) Forest Stewardship Council (FSC), Leadership in Free energy and Ecology Design (LEED), Sustainable Forestry Initiative (SFI), and Greenguard are all certification programs that ensure that production and construction practices are sustainable. Many of these programs offer taxation benefits to both the manufacturer and the end user.[17]

Sizes [edit]

The almost usually used thickness range is from 1eight to three.0 inches (three.ii to 76.2 mm). The sizes of the nigh normally used plywood sheets are four ten 8 feet (1220 ten 2440 mm)[18] which was first used by the Portland Manufacturing Company, who developed what nosotros know of as modernistic veneer core plywood for the 1905 Portland World Fair. A mutual metric size for a sheet of plywood is 1200 x 2400 mm. 5 × 5 feet (ane,500 × 1,500 mm) is also a mutual European size for Baltic birch ply, and shipping ply.[nineteen]

Sizes on specialised plywood for physical-forming can range from 1564 to 13sixteen  in (6 to 21 mm), and a multitude of formats exist, though 15 × 750 × 1,500 mm (.59in × 30 × 59 in) (nineteen/32in × ii ft-6in × 4 ft-11in) is very commonly used.

Aircraft plywood is available in thicknesses of 18 inch (3 mm) (three ply construction) and upwards; typically aircraft plywood uses veneers of 0.5 mm (approx i/64 in) thickness although much thinner veneers such as 0.1 mm are besides used in construction of some of the thinner panels.

Grades [edit]

Grading rules differ according to the country of origin. The most pop standards are the British Standard (BS) and the American Standard (ASTM). Joyce (1970), yet, listing some full general indication of grading rules:[20] [ folio needed ]

Typical Western grades, after Joyce
Form Description
A Face and back veneers practically free from all defects.
A/B Face veneers practically free from all defects. Reverse veneers with only a few small knots or discolorations.
A/BB Confront equally A just reverse side permitting jointed veneers, large knots, plugs, etc.
B Both side veneers with only a few small knots or discolorations.
B/BB Face veneers with merely a few small knots or discolorations. Reverse side permitting jointed veneers, big knots, plugs, etc.
BB Both sides permitting jointed veneers, large knots, plugs, etc.
C/D For structural plywood, this grade means that the face has knots and defects filled in and the reverse may have some that are not filled. Neither face is an appearance grade, nor are they sanded smoothen. This class is often used for sheathing the surfaces of a building prior to being covered with another production like flooring, siding, masonry, or roofing materials.
WG Guaranteed well glued just. All broken knots plugged.
X Knots, knotholes, cracks, and all other defects permitted.
WBP Weather and boil proof mucilage used in marine plywood. Designation replaced by EN 314-3.
Grades according to Nihon Plywood Inspection Corporation (JPIC) Standards
Grade Clarification
BB/CC Face equally BB, back as CC. BB as very little knots of less than one/4 inches, slight discoloration, no decay, divide and wormholes mended skillfully, matched colors, no cicatrice, no contraction. Well-nigh popular choice for many applications like furniture, packing and construction.

Applications [edit]

Plywood is used in many applications that need high-quality, high-strength canvas material. Quality in this context means resistance to cracking, breaking, shrinkage, twisting and warping.

Exterior glued plywood is suitable for outdoor employ, but considering moisture affects the strength of wood, optimal performance is achieved where the moisture content remains relatively low. Subzero weather practice not bear on the dimensional or force properties of plywood, making some special applications possible.

Plywood is also used as an engineering material for stressed-skin applications. It has been used for marine and aviation applications since WWII. Most notable is the British de Havilland Mosquito bomber, with a fuselage made of birch plywood sandwiching a balsa core, and using plywood extensively for the wings. Plywood was too used for the hulls in the hard-chine Motor Torpedo Boats (MTB) and Motor Gun Boats (MGB) built by the British Power Boat Company and Vosper's, American PT boats, and the Higgins landing craft disquisitional to the D-24-hour interval landings. Plywood is currently successfully used in stressed-pare applications.[ citation needed ] The American designers Charles and Ray Eames are known for their plywood-based article of furniture, every bit is Finnish Architect Alvar Aalto and his business firm Artek, while Phil Bolger has designed a wide range of boats congenital primarily of plywood. Jack Köper of Cape Town designed the plywood Dabchick sailing dinghy, which every bit of 2015[update] is still sailed by large numbers of teenagers.

Detrola Model 579 (1946) radio, made of plywood

Plywood is often used to create curved surfaces because it can hands bend with the grain. Skateboard ramps frequently utilize plywood as the top smooth surface over bent curves to create transition that can simulate the shapes of ocean waves.

Softwood plywood [edit]

Typical end uses of spruce plywood are:

  • Floors, walls, and roofs in home constructions
  • Wind bracing panels
  • Vehicle internal body work
  • Packages and boxes
  • Fencing

At that place are coating solutions available that mask the prominent grain structure of bandbox plywood. For these coated plywoods there are some end uses where reasonable strength is needed but the lightness of bandbox is a do good, e.g.:

  • Physical shuttering panels
  • Ready-to-paint surfaces for constructions

Hardwood plywood [edit]

Phenolic resin film coated (Moving picture Faced) hardwood plywood is typically used as a ready-to-install component e.g.:

  • Panels in concrete form work systems
  • Floors, walls and roofs in transport vehicles
  • Container floors
  • Floors subjected to heavy clothing in various buildings and factories
  • Scaffolding materials
("Wire" or other styles of imprinting available for ameliorate traction)

Birch plywood is used as a structural cloth in special applications e.g.:

  • Wind turbine blades
  • Insulation boxes for liquefied natural gas (LNG) carriers

Smooth surface and authentic thickness combined with the durability of the material makes birch plywood a favorable material for many special end uses eastward.g.:

  • High-end loud speakers
  • Die-cutting boards
  • Supporting construction for parquet
  • Playground equipment
  • Article of furniture
  • Signs and fences for demanding outdoor advertising
  • Musical instruments
  • Sports equipment

Tropical plywood [edit]

Tropical plywood is widely available from the S-East Asia region, mainly from Malaysia and Indonesia.

  • Common plywood
  • Concrete panel
  • Floor base
  • Construction panel
  • Container flooring
  • Lamin board
  • Laminated veneer lumber (LVL)

References [edit]

  1. ^ Collins Lexicon of the English Language, 2nd Edition, London, 1986, p.1181
  2. ^ Cassell's Latin Dictionary, Marchant, J.R.V, & Charles, Joseph F., (Eds.), Revised Edition, 1928, p.421
  3. ^ O'Halloran, M.R., "Wood: Structural Panels"; pp. 917-921 in Andreas Mortensen, ed., Concise Encyclopedia of Composite Materials, Elsevier, 2006.
  4. ^ a b "Plywood". Gale's How Products are Made. The Gale Group Inc. Retrieved 26 November 2013.
  5. ^ "Nobel Plywood". Retrieved 2018-04-03 .
  6. ^ "Dérouler". Le Robert Historique de la langue française. Dictionnaires Robert. Retrieved 26 November 2013.
  7. ^ "Plywood". Columbia Encyclopedia . Retrieved 26 Nov 2013.
  8. ^ Muller, Norman Eastward. (1992). "An early case of a plywood back up for painting". Journal of the American Institute for Conservation. 31 (2): 257–260. doi:ten.2307/3179496. JSTOR 3179496.
  9. ^ "Front Page".
  10. ^ O'Halloran, p. 221.
  11. ^ Handbook of Finnish plywood, Finnish Wood Industries Federation, 2002, ISBN 952-9506-63-5 "Archived copy" (PDF). Archived from the original (PDF) on 2007-09-27. Retrieved 2007-09-27 . {{cite spider web}}: CS1 maint: archived copy as championship (link)
  12. ^ "Lauan (Shorea spp.)". world wide web.rainforestrelief.org . Retrieved 2019-11-15 .
  13. ^ Winchester, Jim. "Hughes H-iv 'Spruce Goose'." Concept Aircraft: Prototypes, X-Planes and Experimental Aircraft. Kent, UK: Grange Books plc., 2005. ISBN 978-one-59223-480-6 p. 113.
  14. ^ Marshfield women recall building engineering marvels of the skies Archived 2014-12-17 at the Wayback Machine, Marshfield News Herald
  15. ^ "Marine Plywood Grades and Specifications - Boat Marine Plywood |Goldwood Industries".
  16. ^ Engineered Wood Products Clan of Australasia Archived 2016-03-04 at the Wayback Machine. (PDF). Retrieved on 2012-02-x.
  17. ^ Pro Woodworking Tips.com Archived 2010-10-05 at the Wayback Auto. Pro Woodworking Tips.com. Retrieved on 2012-02-10.
  18. ^ "Mr Plywood India: Mr Plywood Yamunanagar, Mr Class Plywood Manufacturers in Yamuna Nagar, India".
  19. ^ Metric conversions, Canadian government publication Archived 2010-02-xvi at the Wayback Machine. (PDF). Retrieved on 2012-02-x.
  20. ^ Joyce, Ernest. 1970. The Technique of Furniture Making. London: B. T. Batsford Express.

External links [edit]

Source: https://en.wikipedia.org/wiki/Plywood

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